MercTrans and TR/TRS Repair, Design and Modification Experts

Partial List of In Stock Parts Components

MerCruiser Part # Component Description
627993A 2 Output Shaft       Output Shaft Diagram
87814A 2 Oil Pump
66515A 2 Oil Cooler
54951A 2 Reverse Lock Valve *
77448A 1 Input Shaft       Input Shaft Diagram
67282A 1 Clutch Piston Housing *
62694A 3 Planetary *
31-66723 Thrust Bearing
30-62780A 1 Output Bearing
62667 Clutch Piston *
62691A 1 Clutch Pack
62722 Relief Pack
30-62697 Clutch Housing Bearing
30-62698 Output Shaft Support Bearing
30-62699 Forward Planetary Bearing
63222A 1 Seal Kit *
62739A 2 Output Housing
62693 Hub
62687 Reverse Band
69392A 4 Shift Motor
* Components are available new at last listed retail (these parts are no longer in production)

Mechanical shift conversion kits are available as inventory allows.

MercTrans Pricing Policies

In order to keep costs at a minimum, we rely heavily on core shipments of transmissions. We have access to a fully equipped machine shop to sleeve and repair worn components. MercTrans repair costs generally range from $795 to $1800.

If immediate replacement is required prior to receipt of the core unit, a $400 core charge plus cost of a rebuilt unit ($1995) will be assessed, for a total of $2395. Upon receipt of the core an estimate of damage will be made and a prorated return of funds is implemented. Return shipping of the unit is provided at no additional cost.

Individual repair components are sold as inventory allows. Please call or email for price and availability.

Warranty

All transmissions are assembled and bench-tested in a time-proven method, and all MercTrans are warrantable. However, given the fact that out-of-state shipments are the norm, there are related installation, service, and modification issues that must be addressed.

  1. Propeller Size

    This is perhaps the most common issue that can cause clutch failure, i.e. too large a propeller. Factory WOT specifications should be adhered to, preferably toward the high end. Example: If your WOT specification is 4400 to 4800, 4800 RPM provides a less strenuous load against the clutch and will promote the longevity of the transmission.

    The MercTrans has a relatively small oil capacity and cooling system. Also, pump pressure is relative to the actual surface area of the forward clutch assembly. Lower RPMs cause a substantially greater pressure/load gradient against the clutch and this can lead to slippage.

  2. Oil Type

    Modern synthetic ATF provides a lower operating temperature and subsequently a higher viscosity index relative to the oil quantity.

  3. Cooling System

    The factory outlet for the transmission cooler can be improved upon. A thru-hull bulkhead fitting provides higher output volume and unrestricted flow. This is very important. When a transmission has limited oil capacity, it must remain cool.

  4. Reverse

    The MercTrans design employs a reverse system which involves small eccentric gears in the planetary, i.e. when you shift into reverse, these eccentrics are turning an extremely high RPM. This equates into a potential overheating issue for the transmission. Reverse must be used prudently.

  5. Crankshaft Support of the Input Shaft

    The MercTrans system used a crankshaft support bushing. After doing an engine repower, this item is often ignored. The subsequent lack of support for your MercTrans input shaft can destroy the oil pump. This bushing is located in the end of the engine crankshaft. Be sure it is there. We can provide you with the proper bushing if yours is missing.

  6. Gimbal Alignment

    The TR drive is a real workhorse. However, it's size and weight can cause steering and alignment issues. Mercruiser's swivel kit, i.e. steering yoke, can cause problems if not maintained.

    The clearance between the top of the gimbal ring and the gimbal housing should be no more than .005". If this dimension becomes larger, the subsequent strain can cause U-joint failure and/or breakage of the MercTrans output shaft.

  7. U-Joint Type

    The only U-joint that should be used in the MercTrans TR/TRS drive system is the Mercruiser part 75832T 1. There are plenty that will fit but no other can hold up under load and hours. Remember, U-joint failure and U-joint wear can affect your transmission. Never, never, never use U-joints from your local auto parts store!

  8. Output Housing

    The MercTrans output housing bearing bore must remain tight (see 6 and 7). The harmonic vibration caused by a loose bearing bore can break the output shaft. Misalignment and/or improper U-joints can cause this.

  9. Shifter Throw

    Unfortunately, the electric shift motor failure rate is rather high. This is due to age and certain internal design issues. Failure is failure, but, if the switch mechanism fails but still provides a partial alignment with the control valve passages, the subsequent loss of oil volume at higher RPMs can result in clutch failure.

    The control box (usually dual lever) can cause the same problem with the mechanical shift system. Be certain all control box cables and bracket assemblies are tight.

    Shifter throw is 60 degrees either side of neutral with a maximum variance of 5 degrees. In correct neutral postion, the shift shaft in the control housing, alignment pin on the shift shaft cam, and lower shift bracket mounting hole on the control housing will all align vertically. See picture.

  10. Engine Position

    In order to achieve proper output shaft spline engagement, it is crucial that the engine be installed properly. The MercTrans output housing must seat squarely against the flange in the gimbal housing. If the engine is mounted too far forward, output shaft failure will occur.

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